RFID has become the easiest way to keep track of your assets and maintain its database. Most companies store relevant information about their assets through RFID. Every company needs to track its assets!
How RFID based Asset Tracking process works?
Companies can keep a record of their assets; also can track their movement in and out of a gateway through RFID. For Example- A warehouse full of inventory, any company would require a record of the assets. RFID is the easiest way to record and maintain the data of multiple objects at once. The company can tag every object in the warehouse; each tag consists of a unique identity number to represent the tagged material. We can manually store the data on the IC of RFID tag and retrieve it automatically using a reader when required. The type of data stored on the tag could include- a type of material, date, time, etc.
The RFID systems provide a non-contact, non-line of sight method of automatically gathering, inspecting and distributing detailed production information and are capable of reading through metallic and non-metallic objects, such as plastic conveyors. Built for reliable operation under rugged conditions, RFID systems take on a wide range of operating conditions, including harsh environments, where barcoding is not practical. RFID Tags, RFID antennas and RFID controllers are all industrially ruggedized to withstand wet, oily and other adverse conditions.
Benefits of RFID based Asset tracking:
RFID technology to track baggage has been on the aviation industry’s radar screen for years. However, never before has industry-wide adoption been so close. Earlier this year at the Annual General Meeting (AGM) of the International Air Transport Association (IATA) its members agreed to consider expanding IATA’s existing baggage tag standards to include RFID inlays to enable real-time tracking of baggage.
Aviation Industry mostly faces an issue with baggage handling such as lost baggage and damage to belongings. To overcome such a problem, they need to tag the passenger’s bag to ensure baggage safety. A system is designed at both the security check-in and check-out point, an RFID tag is attached to the baggage of each passenger with their database. The reader at security points transmits data from tag to the system. The RFID tag attached to the baggage ensures the safety of the passenger’s belongings.
Benefits of using RFID for Baggage Handling:
In order for draught beer to reach retail outlets, a sophisticated logistics network must run from the breweries through the distributors and wholesalers all the way to where it is consumed. This draught beer is transported in beer kegs and tracking of these containers which are delivered to pubs, bars, restaurants, etc. involve a major effort. Beer keg tracking forms the basis of an efficient keg management system to ensure timely and effective distribution and delivery.
Omnia Technologies has developed special ferrite core-based transponders for beer keg tracking applications. The robust tag features an advanced anti-collision algorithm and operates effectively even on metallic surfaces. Omnia’s Beer Keg tag has a special housing to protect the RFID electronic component from mechanical stress which it is subjected ro throughout a keg’s lifecycle, in particular during washing and filling operations.
Benefits of Beer Keg Management by RFID:
Containers used for shipping goods are valuable assets themselves. Profitability is correlated with optimal usage of resources as well as return on investment. Shipping containers are usually bulky and extremely large in number making manual tracking difficult and prone to error. Further, shipping across countries and continents involving multiple organizations, legal frameworks and systems creates hindrances in controlling movement of containers as well as theft/loss or property.
RFID technology can assist in making this process more seamless and smooth. RFID tags are a suitable and cost effective method for universal implementation of electronic security seals.
Benefits of Container Tracking using RFID Technology:
Toll collection is a part of government activity which includes collecting taxes from road users. Manual Toll collection activities lead to a long line on the highway. Also, this process creates congestion on the roads and thus more pollution from the vehicles.
Electronic Toll Collection system allows electronically charging a toll to an established customer account. ETC allows vehicles to pass through a toll without stopping or requiring any action by the driver. The automatic toll collection requires an account with the concerned government authority. RFID Tag with a chip in it is fixed on the windshield of the vehicle and enables a customer to make the toll payment directly from the account linked to the tag.
To conclude, Electronic Toll Collection is an RFID based toll collection system where every vehicle owns a unique identification number linked to a tag. When the vehicle enters the electromagnetic waves of the reader it automatically deducts a certain amount from the linked prepaid account and opens the gate for the vehicle to pass. This system includes an Electronic toll collection (ETC) system, real-time toll collection, and anti-theft solution system. This reduces manual labor and delays that often occur on roads. Electronic toll collection systems using RFID is an effective measure to reduce management costs and fees, at the same time, greatly reduce noise and pollution of a toll station.
Benefits of Electronic Toll Collection:
The deployment of RFID technology enables gas cylinder identification and management through the supply chain. It helps create a transparent supply chain through accurate data records. It links the assigned cylinder with its user and helps in quick and easier usage identification and billing. RFID tracking also assists in monitoring the movement of cylinders. This helps in inventor optimization through better allocation of resources and with less logistical efforts. In fact, it eliminates scope for malicious intent or manual error due to carelessness. Overall, RFID tags can be used effectively to monitor, track and bill for gas cylinders quickly and accurately.
Benefits of Cylinder Tracking with RFID:
With increasing complexities in the work process, managing inventory has become tough and important too. An inventory management system helps a company to have clear insights into the stock in hand; it prevents stock surplus or its shortage, stock security and quality management. Inventory visibility and control are keys to maximizing throughput and boosting productivity. Radiofrequency identification (RFID) is a technology that creates visibility and helps in controlling the inventory at the warehouse.
RFID technology helps in the identification and recording of individual products and components, and to track them throughout the verticals from production to point-of-sale. This process does not require direct line-of-sight and it creates visibility of stock in hand, thus helps proper utilization to it. Every movement of the inventory/stock can be automatically stored on the system with the help of this technology.
Benefits of Inventory Management using RFID Technology:
IT Asset tracking is tracking the various IT asset of a company like a laptop, CPU, monitor, keyboard, etc. from the time of their purchase to the time of disposal.
Asset tracking enables you to identify and track the change in the location of assets, increase or decrease the number of assets, track assignment status and user information. Tracking IT assets allows getting maximum value from the use of the assets, right-size IT inventory, and optimizing inventory purchase decisions and strategies.
RFID Technology helps in tracking the IT Assets with a small tag attached to assets. Whenever these assets with the RFID tags come near to the reader, its data is automatically stored.
Benefits of IT Asset Tracking with RFID:
Inventory management of jewelry is a crucial and time-consuming task. Jewelers tend to undertake inventory checking, accounting and record management on a daily or weekly basis across manufacturing, wholesale and retail sectors. Being very precious and valuable articles, even a few pieces of jewelry being misplaced or lost could lead to huge losses.
RFID Tagging of jewelry articles can assist in the quick, accurate and efficient management of these goods. RFID tagged jewelry items can be read in bulk which makes stock-taking and bookkeeping very quick and reduces the scope of manual error. These eliminated losses and also decreased manual labor.
A more advanced system for inventory management incorporates RFID and EAS technology which Omnia supports through its combination RFID + EAS tag. This not only helps avail the benefits of RFID technology but also prevents theft of the jewelry article through the Electronic Article Surveillance (EAS) technology. This dual-purpose tag is an innovative way to solve multiple problems faced by jewelers through a single solution.
Benefits of Jewelry Management with RFID:
Laundry Management system allows you to keep a track of in and out of laundry from an area. This tracking enables us to track the life span of fabric and keep an optimum level of fabric in stock. RFID Technology enables tracking of laundry by tagging it.
Omnia Technologies enables companies to automatically track linens, clothing, rags, and other assets in order to provide more accurate inventory management and accounting practices. These RFID tags are designed to meet all requirements in terms of pressure, heat and chemical resistance in the applications of contactless tracking of garments in the textile rental and dry cleaning.
Each Laundry Transponder has a unique identification number. The Transponder can be easily patched in all garments and minimize shortages. If a garment is lost while being processed, using RFID it can be identified. It saves handling time at on & off-site, soil laundry check-in and clean laundry check outstations. They provide end-users with a full service from renting to cleaning the supply of garments, laundering and collection/delivery services.
Benefits of Laundry Tracking/ Management:
Complex and large scale manufacturing entail constant monitoring of process and tracking WIP and inventory. This can be carried out successfully using RFID tags which bring a lot of transparency and traceability in the processes. These tags can be deployed to help in management of all assets on the assembly line from manufacturing machinery, equipment and tools to WIP and final goods produced. They help in data collection, maintaining accurate reports and records, finding inconsistencies in process or quality, tracking rework and rejected material and even proper and accurate dispatches. These benefits lead to overall efficiencies and time savings in the production process.
The benefits of incorporating RFID technology in the manufacturing process are:
Pallet Tracking is essential to enhance productivity, cost efficiencies and track reusable assets to increase return on investment. Pallet movement contributes significantly towards the handling, transport and storage costs. As goods move on pallets through a warehouse or a supply chain, it becomes imperative to track their movement and collect information regarding their location, usage, process flow, and available inventory. Access to such critical information enables quick transportation of goods through optimal resource planning, accurate implementation, involving least handling time and cost.
This information can be recorded with the help of RFID tags which can be attached to the pallets or built into them. Omnia’s RFID tags for pallets are designed to withstand water, chemicals, and shock and temperature variation leading to excellent performance in harsh and outdoor environments.
Benefits of Pallet tracking using RFID Technology:
Radiofrequency identification is being adopted rapidly in a growing number of tire industry processes and will deliver more transparency, fewer rejected tires and production failures and better control of materials. Major tire producers are investigating new technologies to support their internal production processes and to gather more data per process step for individual tires.
RFID is changing the tire industry for the better and regulations are influencing tire manufacturers to make the required changes and implement RFID to provide further transparency into the tire supply chain.
RFID is helping manufacturers to identify, track, and manage tires all through their production and distribution processes, increasing read rates, cutting labor costs, reducing scrap and rework.
Omnia manufacturers two types of RFID tire tags: The UHF Spring tire tag is inserted inside the tire at the time of tire manufacturing (during the vulcanization process) and is therefore protected against tampering and outside elements. If the tire is already manufactured then this cannot be inserted, in this case, we put the spring tire tag in a patch and put this patch on the inside wall of the tire using a cold, chemical or heat cure process(this is just like patch, we use for putting a puncture on the tire).
Warehouse management is imperative across all industries and market verticals. RFID nowadays has become a significant part of warehouse management. It provides advantages to a warehouse by tracking, securing and managing items from the time they enter the yard/warehouse through the entire transit. Warehouse agents can benefit from RFID tags because this technology can make internal processes more efficient and improve responsiveness, by enabling real-time traceability of assets.
RFID tags can create such systems which are reliable and bring about efficiencies along these warehouse and distribution channels. Also, it monitors the progress of products through the warehouse through automatic identification of goods, maintaining accurate and timely records of their location, movement, dispatches, and delivery. RFID tags are attached to the materials, RFID Readers and Antennas are installed at the checkpoints which typically would be the entry/exit points of the warehouse; to record the movement of tagged assets.
A regular inventory update is possible by using handheld RFID devices, during the life span of the material in the warehouse. The data can be automatically updated for a lot of material at once. RFID technology holds the capacity of reading multiple (>100) tags simultaneously. Constant monitoring of the materials will be possible at any time by increasing the number of readers and antennas.
Benefits of RFID based Warehouse Management:
Radio frequency identification (RFID) is a powerful tool for waste collection, disposal, and management of waste, delivering different benefits to city governments and waste removal contractors. The technology enhances the efficiency of the waste management process. RFID encourages traceability and real-time visibility in waste management operations.
Omnia Technologies offers a broad spectrum of LF and UHF passive contactless transponders that provide various levels of resistance to water, shock, and temperature variation making the tags suitable for harsh and outdoor environments. Waste bins that have RFID tags fitted in them are picked up by disposal trucks equipped with RFID readers. These readers record the exact time and place every time a waste bin is emptied. This automatic data collection makes data reporting cheaper, faster and accurate.
How RFID Technology works for Waste Management:
RFID Tags are attached to the waste bin at every household in all regions. This RFID tag contains a unique Identification which represents each household’s customer information. Also a reader, antenna and scale are mounted on a garbage truck. The reader and antenna communicate with the RFID tags. The RFID tag, located on the cart, transmits its unique ID. The reader on the truck will receive this ID as each waste bin is emptied, weighs the bin. Data collected from the tags, which can be linked with a timestamp, type of container, weight of the container, truck’s identity, load description and customer information, can also be stored in the truck’s onboard computer and later transferred to a central waste management system for data processing or can be directly to a host computer.
Benefits of Waste Management using RFID Technology: